2004 POLARIS TRAIL BOSS 330 SERVICE MANUAL PDF

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Inspect jet needle and needle jet for wear. Always check for obstacles or people behind the vehicle before backing. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. If a Quadricycle has been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possible damage, including but not limited to brake, throttle and steering systems.

Throttle lever operation should only.

Polaris Trail Boss 330 Quadricycle Owner’s Manual

Always use genuine Polaris parts. Remove cylinder block plug using a 14 mm hex spring if excessively worn. Install brake line on master cylinder hand tight. Insert the steering lock bos and turn it clockwise.

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Upon disassembly, place the parts in a container for safe 2. Due to the critical nature of the procedures front and rear.

Elevate and safely support machine under 1. Do not allow hot oil to contact skin. If the valve seat is cracked the cylinder head must be replaced. Handlebar Adjustment Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control.

Abrasive stone Apply cutting oil to the reamer. Whenever the vehicle is left unattended, place the transmission in gear and lock the mechanical parking brake. Page Engine Top End Disassembly, 3. Always replace the oil and filter within a few hours of draining the oil. Copyright Polaris Sales Inc. Refer to the appropriate parts manual for proper fasteners and fastener placement. Remove the left side panel. Perform these procedures more frequently for vehicles subjected to ” severe use.

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POLARIS ATV TRAIL BOSS SERVICE MANUAL NEW: Manufacturer: : Books

Wear eye protection goggles or face shieldgloves, boots, long sleeves and long pants. Avoid harsh cleaners since they can scratch the finish. Engine Top End Disassembly, 3.

Tighten locknut and slide boots over cable adjuster until they touch at the middle point of the adjuster. Polaris industries all-terrain vehicles owner’s manual pages. Push caliper piston into caliper bore slowly using a C-clamp or locking pliers with pads maual. Do not press the throttle while starting the engine.

Remove bolts and disc. Polaris industries all-terrain vehicle owner’s manual pages. Remove cap bolt, sealing washer, spring, and relief valve from MAG side crankcase.

Always follow the procedures outlined in this manual for driving in reverse. Remove the spare key and store it in a safe place.